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I-02 · ManufacturingLive

Cobots

Collaborative robot arms: they work next to people without a cage — palletizing, welding, machine tending.

Dobot Nova 5 — ~$13,800 · JAKA Zu5 — $18,000–22,000 · UR5e — $35,000–45,000price of the arm without tooling; a cell for a specific task costs more
RU can be brought inVN can be brought in
TRL 9
Franka Emika collaborative robot arm at a trade fair
In the photo: Franka Emika collaborative robot arm at a trade fairPhoto: Ims · CC BY-SA 4.0 · Wikimedia Commons

A cobot is a robot arm that works next to people without a safety cage. It stacks boxes on pallets, welds seams and feeds blanks into a machine tool, while people take on setup and supervision. Chinese cobots cost 30–50% less than Western ones, so automation is within reach even for a small plant where every welder counts.

How it works

A cobot arm usually has six joints, each with its own motor, gearbox and angle sensor. Hundreds of times a second, the controller knows the position of every joint and compares the force with the calculated value. If the arm meets something that isn’t in the program — an operator’s elbow or a fallen box — the force rises and the robot stops. Speed and force near people are limited by the settings, so contact stays light.

You program it by hand: the operator presses a button on the robot’s wrist, guides the arm from point to point and saves each position. Then, on a tablet, these points and blocks like “pick”, “wait”, “place” are assembled into a sequence — a bit like building blocks. A simple change of task takes hours, not weeks, and you don’t need a staff robot programmer for it.

The manipulator itself is only an arm. The work is defined by the tooling at its end: a gripper with fingers, vacuum suction cups for boxes, a welding torch or a screwdriver. Around it, a cell is built — a table, part feeding, sensors, sometimes a camera. The key figure when choosing is payload: it includes not just the part but the weight of the tooling. The second is the reach of the arm.

Where it already works

  • Palletizing boxes and bags at the end of the line.
  • Welding at small plants, where the shortage of welders is most acute.
  • Machine tending: the cobot loads a blank and removes the finished part.
  • Food and pharmaceutical production: packing, sorting, loading.

What to consider

  • Chinese brands like Dobot and JAKA go to Russia; Universal Robots are not supplied there.
  • In Russia, an arm costs from ₽1.5 million, a turnkey cell ₽8–30 million, and deployment takes up to 9 months.
  • No cage does not mean no risk assessment: a sharp tool or a heavy load calls for guarding.
  • In Russia, a 20% cashback from the state on buying and deploying robots runs until 2029 — awarded competitively.
A joke on the topic

You program a cobot by taking it by the hand and showing it what to do. It works with kids too, but they won’t repeat the move 10,000 times in a row.

“The new hire works three shifts without a break and never argues.” “Any downsides?” “Touchy: brush against it and it freezes until someone tells it to carry on.”

The cobot stacks boxes on the pallet perfectly straight. For the first time, the warehouse has a pallet nobody wants to restack.

Nearby on the radar

Full radar
I-03 · ManufacturingLive

AMR warehouse robots

Autonomous carts bring racks and boxes to the picker: the person does not walk the warehouse, the warehouse comes to them.

$15,000–35,000 per robotplus 30–60% for software and integration; service — $1,000–3,000 a year
TRL 9
RU can be brought inVN can be brought in
How it works

The robots navigate by lidar and markers, and the system hands out jobs to hundreds of machines at once. The picker stands at a station and takes goods from the shelf that pulls up — productivity grows several-fold.

Fact. In Vietnam, Viettel Post sorts 1.4 million parcels a day with a fleet of about 200 robots.

Source: Rest of World: Viettel Post

All about the technology: photos, video, details
I-04 · ManufacturingLive

Machine vision on the line

A camera and a neural network check every part on the conveyor: scratches, chips, underfill, skewed labels.

Per projectdepends on line speed and the number of cameras
TRL 9
RU can be brought inVN can be brought in
How it works

The model is trained on images of good and bad products. Then it watches the flow faster than a person, does not tire by the end of the shift and logs defects in a report with a photo.

Fact. Three things to start: a camera, the right light and a server running the model.

All about the technology: photos, video, details

Where to get it

Selection and delivery of Dobot and JAKA cobots for welding, palletizing and machine tending on request across Russia: Moscow, Saint Petersburg, Sochi, Krasnaya Polyana, Krasnodar, Yekaterinburg, Kazan, Novosibirsk, Nizhny Novgorod, Rostov-on-Don, Samara, Ufa, Krasnoyarsk, Perm, Voronezh, Chelyabinsk, Tyumen, Vladivostok, Kaliningrad and other cities.

Selection and delivery of Dobot and JAKA cobots for welding, palletizing and machine tending on request in Vietnam: Hanoi, Ho Chi Minh City, Da Nang, Nha Trang, Phu Quoc, Hai Phong, Bac Ninh.

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